How to Optimize Your Milling Process with APKX 1505PDER-M:M8340 - A PVD Coated Carbide Milling Insert
What is apkx 1505pder-m m8340 and why you should know about it
If you are looking for a high-quality milling insert that can handle a variety of materials and applications, you might want to check out apkx 1505pder-m m8340. This is a single-sided milling insert with a parallelogram shape, a corner radius, and a chip-breaker. It is designed for square shoulder milling, which is a common operation in general machining. In this article, we will tell you everything you need to know about this insert, including its features, specifications, uses, prices, and more.
Apkx 1505pder-m m8340 is a product of Pramet, a brand of Dormer Pramet, which is a global manufacturer of cutting tools for the metalworking industry. Pramet offers a wide range of indexable inserts, tool holders, end mills, drills, taps, reamers, and other accessories for various applications. Apkx 1505pder-m m8340 is one of their milling inserts that belongs to the ADKT family.
apkx 1505pder-m m8340
The ADKT family consists of inserts with an 85 parallelogram shape, which allows for a maximum depth of cut of 13.0 mm. The inserts have an indexing accuracy according to ISO-tolerance class-K, which means they have a high precision and stability. The inserts also have different geometries, corner radii, chip-breakers, and coatings to suit different materials and conditions.
Apkx 1505pder-m m8340 is an insert with a corner radius of 0.8 mm, a chip-breaker with the letter M, and a coating with the code M8340. The corner radius helps to reduce the cutting forces and improve the surface finish. The chip-breaker helps to control the chip formation and evacuation, especially in long-chipping materials. The coating is a PVD (physical vapor deposition) coated fine-grained WC-Co (tungsten carbide-cobalt) carbide that has excellent wear resistance and toughness. The coating is suitable for machining steel and stainless steel in ISO-grade ranges P25-P50 and M20-M40.
The advantages of using apkx 1505pder-m m8340 are manifold. First of all, it can provide a high metal removal rate and productivity due to its positive rake angle and sharp cutting edge. Secondly, it can ensure a long tool life and reliability due to its high-quality material and coating. Thirdly, it can deliver a good surface quality and accuracy due to its corner radius and indexing accuracy. Lastly, it can handle a wide range of materials and applications due to its versatile geometry and chip-breaker.
Features and specifications of apkx 1505pder-m m8340
Shape and size
Apkx 1505pder-m m8340 has a parallelogram shape with an angle of 85 between the two longer sides. The shape allows for a large contact area between the insert and the tool holder, which improves the stability and rigidity of the system. The shape also allows for four cutting edges per insert, which increases the economy and efficiency of the tool.
Material and coating
Apkx 1505pder-m m8340 is made of a fine-grained WC-Co (tungsten carbide-cobalt) carbide substrate that has high hardness and toughness. The substrate is coated with a PVD (physical vapor deposition) layer of M8340, which is a multi-layered coating consisting of TiN (titanium nitride), TiAlN (titanium aluminum nitride), and AlCrN (aluminum chromium nitride). The coating has excellent wear resistance and thermal stability, as well as low friction and adhesion. The coating is suitable for machining steel and stainless steel in ISO-grade ranges P25-P50 and M20-M40.
Cutting edge and geometry
Apkx 1505pder-m m8340 has a positive rake angle and a sharp cutting edge that enable a high metal removal rate and productivity. The insert also has a corner radius of 0.8 mm, which reduces the cutting forces and improves the surface finish. The insert has a chip-breaker with the letter M, which stands for medium. The chip-breaker is designed to control the chip formation and evacuation, especially in long-chipping materials. The chip-breaker also reduces the cutting temperature and prevents built-up edge formation.
How to use apkx 1505pder-m m8340 for milling operations
Choosing the right tool holder and machine parameters
To use apkx 1505pder-m m8340 for milling operations, you need to select a suitable tool holder and machine parameters. The tool holder should have a compatible mounting style, such as CAT, BT, or HSK, and a matching shank diameter. The tool holder should also have a high rigidity and accuracy to ensure a stable and precise machining process. Some examples of tool holders that can be used with apkx 1505pder-m m8340 are end mill holders, collet chucks, shell or face mill adaptors, and side cutter holders.
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The machine parameters that need to be adjusted are the spindle speed, the feed rate, the depth of cut, and the width of cut. The spindle speed is determined by the cutting speed and the tool diameter, according to the formula: n = (vc * 1000) / (pi * Dc), where n is the spindle speed in rpm, vc is the cutting speed in m/min, pi is 3.14, and Dc is the tool diameter in mm. The feed rate is determined by the spindle speed, the number of teeth, and the feed per tooth, according to the formula: vf = n * z * fz, where vf is the feed rate in mm/min, n is the spindle speed in rpm, z is the number of teeth, and fz is the feed per tooth in mm. The depth of cut and the width of cut are dependent on the material, the tool geometry, and the desired surface quality. Generally, a larger depth of cut and a smaller width of cut result in a higher metal removal rate, but also higher cutting forces and temperatures. A smaller depth of cut and a larger width of cut result in a lower metal removal rate, but also lower cutting forces and temperatures.
Tips and tricks for optimal performance and tool life
To achieve optimal performance and tool life when using apkx 1505pder-m m8340 for milling operations, here are some tips and tricks to follow:
Use coolant or lubricant to reduce friction, heat, and wear. Coolant or lubricant can also improve chip evacuation and prevent built-up edge formation.
Use wiper inserts to improve surface finish. Wiper inserts have an extra flat area on the cutting edge that smoothes out the machined surface. Wiper inserts can reduce or eliminate the need for finishing operations.
Use climb milling instead of conventional milling when possible. Climb milling is when the direction of the cutter rotation is the same as the direction of feed. Conventional milling is when the direction of the cutter rotation is opposite to the direction of feed. Climb milling produces thinner chips that are easier to evacuate and cause less heat generation. Climb milling also reduces tool wear and improves surface finish.
Where to buy apkx 1505pder-m m8340 and how much does it cost
Online and offline distributors and suppliers
If you are interested in buying apkx 1505pder-m m8340, you have several options to choose from. You can either buy it online or offline, depending on your preference and convenience. Here are some of the online and offline distributors and suppliers that offer